Vachan Float Switch utilizes a 16 Amps micro switch as standard, with the option to upgrade to a 21 Amps micro switch upon request. This ensures robust performance and reliability even in demanding applications.
- Compliance and Certification
The supply of ISI approved & ISO 9001:2015; 14001; 45001 copper cables underscores Vachan's commitment to quality and compliance with industry standards. Customers can trust in the reliability and safety of the components used.
- Wide Range of Wire Lengths
Vachan Float Switch offers standard wire lengths ranging from 2 to 100 meters, catering to various installation requirements. Moreover, custom lengths such as 2.5, 4, 7, 12, 18, 22, and 35 meters can be manufactured based on client specifications, ensuring flexibility and versatility.
- Custom Branding and Color Options
Vachan Float Switch provides the option for custom branding and color choices based on minimum order quantities. This allows clients to personalize their float switches according to their branding requirements or aesthetic preferences.
- 12-Month Replacement Policy
Vachan Float Switch stands behind its products with a 12-month replacement policy on a piece-to-piece basis. This commitment to customer satisfaction ensures peace of mind and reliability in every purchase.
- Round Design for Optimal Performance
The round design of Vachan Float Switch prevents it from getting stuck in tank corners, ensuring smooth operation and accurate level detection in various liquid environments.
- IP-68 Testing Certification
Vachan Float Switch successfully passes IP-68 testing, confirming its durability and resistance to dust and water ingress. This certification ensures reliability even in harsh operating conditions.
- Customized Cable Sizes
Vachan Float Switch allows for customized cable sizes ranging from 1.0, 1.5, and 2.5 sq.mm. This flexibility ensures compatibility with different wiring configurations and installation requirements.
- Stringent Quality Checks
Each float undergoes multiple quality checks to ensure consistent performance and reliability. Vachan's commitment to quality control guarantees that every float switch meets the highest standards of excellence.
VACHAN float switches represent a sophisticated yet elegantly simple solution for monitoring liquid levels in tanks across a myriad of applications. Operating as mechanical switches, these devices serve as vigilant guardians, responding promptly to fluctuations in liquid levels while efficiently controlling pumps, valves, and alarms to ensure seamless operation and user notification. Renowned for their cost-effectiveness and unwavering reliability, VACHAN float switches have earned a reputation as indispensable tools across various liquid applications.
At the heart of VACHAN float switches lies a mechanism that moves vertically with the liquid, allowing for precise monitoring and control. Their mechanical switches operate based on a combination of counterweight and pre-set triggers, ensuring accurate response to changing liquid levels. When the liquid reaches a certain threshold, the switch either opens or closes, initiating or interrupting an electrical current that activates connected devices such as pumps or alarms. This seamless integration between mechanical and electrical components underscores the efficiency and effectiveness of VACHAN float switches in liquid level management
Comprising a hollow floating body and an internal micro switch, VACHAN float switches create an electrical circuit that responds dynamically to water levels in the tank. This innovative design ensures reliable performance and consistent functionality, even in challenging environments or under varying liquid conditions.
External counterweight switches are calibrated to operate at specific angles, with the cable length playing a crucial role in determining the required liquid rise or fall for a state change. To optimize functionality and longevity, VACHAN float switches are equipped with recommended cable lengths, typically a minimum of five meters. This ensures flexibility, facilitates external jointing, and extends the lifespan of the switches, thereby enhancing their overall performance and reliability.
One of the hallmark features of VACHAN float switches is their versatility across a wide range of liquid types. From saltwater and hard water to sea water, milk, and diesel, these switches are engineered to excel in diverse liquid environments, offering consistent and dependable performance across various applications.
In summary, VACHAN float switches embody the perfect synergy of simplicity, reliability, and efficiency in liquid level monitoring. With their innovative design, precision engineering, and unparalleled versatility, these switches set the standard for excellence in liquid level management, empowering users to achieve optimal control and peace of mind in their operations.
Proper wiring is essential for ensuring accurate electrical signals based on the position of the float switch. When wiring a float switch, it's important to follow the guidelines to facilitate optimal performance and reliability:
1. Cable Selection
A 3-core cable with distinct colors, such as red, green, and black, is commonly used for float switch wiring. The black wire typically serves as the common connection.
2. Position Differentiation
In installations such as overhead tanks, the red wire in conjunction with the black wire is designated as NO (normally open). Conversely, for sumps, the green wire paired with the black wire denotes NC (normally closed).
3. Functionality of VACHAN Float Switch
VACHAN FLOAT SWITCH, known for its reliability and widespread use, operates by either opening or closing the electrical circuit at an angle of approximately ±65°. This angle determines the fluid level that triggers the switch.
4. Cable Length Consideration
The fluid level triggering the switch is determined by the length of the cable beyond the counterweight. Using a longer cable allows for flexibility in installation and adjustment of the switch position as needed.
5. Waterproofing
Utilizing waterproof tape, typically costing approximately Rs.15.00, is crucial for ensuring secure connections and protection against water ingress. When connecting the cable, it's imperative to apply waterproof tape to safeguard against moisture infiltration.
6. Placement of Joints
Joints in the cable should always be positioned outside the water tank to prevent submersion. This prevents potential damage to the wiring and ensures the longevity of the float switch system.
By adhering to these wiring guidelines and best practices, users can effectively install and maintain float switch systems with optimal functionality and reliability. Proper wiring not only ensures accurate signaling but also minimizes the risk of electrical malfunctions and prolongs the lifespan of the float switch components.
VACHAN FLOAT SWITCH serves as a critical component in monitoring liquid levels across a diverse range of residential and industrial applications, offering precision and reliability in fluid level detection. Seamlessly integrated into various systems, the float switch plays a pivotal role in ensuring operational efficiency and preventing potential hazards associated with fluctuating liquid levels.
One of the primary applications of VACHAN FLOAT SWITCH is in sump pump systems, where it acts as a vigilant guardian against rising water levels in sump pits. By detecting changes in liquid levels, the float switch triggers the pump to activate, effectively preventing flooding and water damage in residential and commercial settings alike.
Water tank management is another area where the versatility of VACHAN FLOAT SWITCH shines. From potable water tanks to rainwater collection systems, wastewater treatment facilities, and sewage applications, the float switch offers precise control over liquid levels. As the float switch rises or falls with the water level, it seamlessly regulates the operation of pumps, ensuring optimal water usage and conservation.
In the beverage industry, VACHAN FLOAT SWITCH facilitates the filling and emptying of beverage tanks with unparalleled accuracy. Whether it's controlling the level of liquid in storage tanks or overseeing the production process, the float switch ensures precise monitoring and efficient operation, contributing to the seamless flow of production.
Industrial washers rely on VACHAN FLOAT SWITCH to maintain optimal water levels during operation, enhancing performance and prolonging equipment lifespan. By monitoring washer water levels, the float switch helps prevent overfilling or underfilling, optimizing efficiency and reducing water wastage in industrial settings.
Beyond industrial applications, VACHAN FLOAT SWITCH finds widespread use in residential complexes, individual residences, pharmaceutical industries, food processing facilities, water treatment plants, and sewage management systems. From apartment complexes to manufacturing facilities, the float switch offers versatile solutions for controlling liquid levels, ensuring operational efficiency and regulatory compliance across diverse environments.
It's important to note that while VACHAN FLOAT SWITCH excels in monitoring water levels across various applications, it is not recommended for use with oil or acidic substances. With its robust design, precise functionality, and unparalleled reliability, VACHAN FLOAT SWITCH remains a trusted choice for fluid level detection in a wide array of residential and industrial settings, setting new standards for performance and reliability in liquid level monitoring technology.
A float switch, despite its reliability and durability, can encounter various issues that may lead to failure or malfunction. Understanding these potential causes is essential for effective troubleshooting and maintenance procedures:
Incorrect Configuration
Improper wiring or configuration of the float switch can lead to malfunction. It's crucial to consult the float switch manual and associated equipment guidelines to ensure correct installation and operation in both ON and OFF states.
Shorter Length of FloatSwitch
Using a float switch with a shorter length than recommended may cause failure due to limited angle bending range and the possibility of water ingress through joints
3. Insufficient Rating
Each float switch has a specific electrical load rating indicating the maximum load it can handle. Exceeding this rating can result in overheating of the switch contacts, leading to malfunction. It's important to adhere to the technical specifications provided in the manual regarding cable length, operating temperature, and power rating.
4. Incorrect Design
Float switches are designed for specific applications and may vary in materials and mechanical configurations. Using the wrong type of float switch for a particular application can lead to premature failure or malfunction.
5. Stuck FloatSwitch
A float switch stuck in the 'on' position may be caused by system clogs or entanglement. This can prevent the motor from starting or stopping at the appropriate times, potentially leading to motor burnout. Ensuring the sump pit is clear of debris and maintaining proper system functionality is crucial to prevent this issue.
6. Debris Accumulation
Debris accumulation in the sump basin can cause the float switch to become stuck. Regular cleaning and maintenance of the sump basin are necessary to prevent this issue. Additionally, rust accumulation over time may necessitate float switch replacement.
7. Not Recommended for Certain Uses
Float switches are not suitable for use with slurry-oriented water tanks or with chemicals and acids. Attempting to use them in such environments can lead to premature failure
8. Lack of Waterproofing
Failure may occur if waterproof tape is not used for joints. Proper application of waterproof tape ensures protection against water ingress, especially in environments prone to moisture
9. Proper Cable Distance
Providing sufficient distance for the cable helps prevent heat buildup and reduces the risk of a short circuit. Adhering to recommended cable distances outlined in the manual is essential for safe and reliable operation.
In conclusion, by understanding these potential causes of float switch failure and adhering to recommended maintenance practices, users can ensure optimal performance and longevity of their float switch systems. Regular inspection, cleaning, and adherence to manufacturer guidelines are key to preventing issues and maintaining reliable operation.
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